VikingWeld1200

AI-Assisted Robotic Beam Welding Systems.

Consistent quality. True independence.

WotanWeld takes over typical welding tasks in steel fabrication — automated, reliable, without drawings, consistent, and without breaks. Its vision system responds to actual conditions such as welding gaps and ensures consistent quality across shifts.

CAD-Based, AI-Enhanced Robotic Welding for
High-Precision Beam Fabrication

The VikingWeld Series is an intelligent robotic welding solution for structural beam fabrication, combining 3D vision, advanced geometric algorithms, arc tracking and AI-assisted process optimization to achieve fast, repeatable and high-quality weld results in demanding production environments.
VikingWeld uses a digital IFC assembly model as the welding reference and, in combination with a vision system, verifies the correct positioning of the parts to be welded. In addition a visual positioning system with real-time arc tracking for maximum precision. This approach ensures highly accurate fillet welds with minimal gaps, stable penetration and consistent quality across large beam assemblies.

Technical Description

The VikingWeld Series is a CNC-controlled robotic beam welding system designed for automated fillet welding of steel beams and structural assemblies.

Based on a CAD-driven workflow, the system imports a single IFC model of the complete assembly, automatically identifies weld seams and generates optimized welding paths.

A large-reach industrial robot mounted on a programmable walking rail covers long workpieces efficiently, while dual-stage vision positioning ensures accurate coarse alignment and precise seam localization.

Integrated arc tracking continuously compensates for thermal distortion and dimensional variation, guaranteeing stable weld penetration and repeatable quality.

Optional AI-based weld evaluation enables continuous optimization of welding parameters based on real weld seam imagery.

Profiles | Materials

The VikingWeld Series is designed for welding:

  • Carbon steel with
  • MIG/MAG
  • Foot plates, ear plates, transverse plates, longitudinal plates, T-shaped and H-shaped connections
Processable dimensions
  • Minimum workpiece size: approx. 100 × 200 mm
  • Maximum workpiece size: 400 x 1.000 mm
  • Working length: up to 6 m (extendable to 12 m / 18 m / 24 m)

Features

CAD-based welding workflow using IFC assembly models

AI-assisted robotic welding architecture

Large-reach 6-axis industrial robot on walking rail

Dual-stage 3D vision system (coarse + precise positioning)

Arc tracking for real-time seam correction

High wel ding accuracy (±0.5 mm)

Precision positioning accuracy (±1 mm)

Support for single-layer fillet welds (6 – 9 mm)

Horizontal and vertical welding positions

High-performance MIG/MAG welding system

Multi-workpiece placement support

Modular design for scalable production layouts

Options

Rail Extensions with optional multiple workstations

Extension of robot rail in 6 m increments up to 24 m

Electromechanical Tilting Device

Automated 90° beam rotation

AI Weld Quality Optimization

Image-based weld seam analysis with automatic parameter optimization

Weld Documentation Package

Image-based weld seam documentation for traceability

Software Maintenance & AI Maintenance Packages

Continuous updates and performance improvements

Let‘s talk Integration.

Every production environment is different.
That’s why we start by understanding how your systems, material flow,
and software already work — before introducing new machines.




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    Let‘s talk steelwork.

    At CraftStahl, we listen first. That’s how we achieve our goal: to make everyday work easier for steel fabricators and steel traders. By creating systems that are ready to perform. Instantly.