FortisForm300

Profitable even at small batch sizes.

Profitable. Without volume dependency.

The roll forming system for modern steel processing—economical, flexible, and robust. C-, Z-, and U-profiles from 80 to 300 mm in width are formed with consistent precision. Switching between C and Z takes only a few minutes, while material thickness and lengths can be adjusted digitally. With production speeds of up to 32 m/min, a servo drive, and an automatic straightening unit, Fortis delivers stable quality with minimal setup effort

Flexible, High-Precision Roll
Forming with
Rapid Profile Changeover

The FortisForm 300 pro is a high-performance roll forming system designed for efficient production of C, Z and U profiles, combining high forming speed, precise punching and fast digital size changeover in a compact and robust machine design.
FortisForm 300 pro produces C and Z profiles at high speed with integrated pre-punching and cutting, ensuring accurate length and hole positioning. Its digital size adjustment and quick-change CZ modules enable fast profile change overs with minimal downtime.

Technical Description

The FortisForm 300 pro is an automated roll forming machine for cold-formed steel profiles, engineered for industrial production of structural C and Z sections.

The system integrates decoiling, feeding, leveling, hydraulic pre-punching, roll forming, post-cutting and material outfeed into one continuous production line.
A servo-driven roll forming system with 21 forming stations ensures consistent profile geometry, while integrated hydraulic punching allows flexible hole patterns without secondary operations.
Digital size control and one-key profile changeover significantly reduce setup times, while the industrial PC-based control system ensures precise length control and repeatable production results.

Profiles | Materials

Materials

  • Hot-rolled steel strip (Q195, Q235, Q355)
  • Hot-rolled galvanized steel strip
  • Thickness range: 1.0 – 3.0 mm
  • Yield strength up to 550 MP a (≤ 2.0 mm thickness)
Typical profile Dimensions
  • C profiles
    • Width: 80 – 300 mm
    • Height: 30 – 100 mm
    • Lip: 8 – 20 mm
  • Z profiles
    • Width: 120 – 300mm
    • Height: 30 – 100 mm
    • Lip: 8 – 20 mm

Standard inner angle: 135° (90° optional)

  • U profiles (optional, thickness ≤ 2.0 mm)

Features

Integrated decoiler, leveling, feeding and roll forming line

Hydraulic pre-punching with up to 5 punching stations

Servo-driven roll forming system (30 kW main motor)

21 forming stations with support rollers

Digital size adjustment with one-key model change

Quick change from C to Z profile (approx. 2 minutes)

Adjustable Z-profile lip angle (90° / 135°)

High forming speed up to 32 m/min

Integrated pre-cutting and post-cutting systems

Wireless remote control for setup and operation

Centralized hydraulic and electrical control system

Data Import via XBIM / QR / USB / Network

Options

Automatic or Semi-Automatic Decoiler

Additional Punching Tooling

Custom hole shapes, slots or orientations

U-Profile Production Package

Extended Outlet Tables

Let‘s talk Integration.

Every production environment is different.
That’s why we start by understanding how your systems, material flow,
and software already work — before introducing new machines.




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    Let‘s talk steelwork.

    At CraftStahl, we listen first. That’s how we achieve our goal: to make everyday work easier for steel fabricators and steel traders. By creating systems that are ready to perform. Instantly.